Composite technology is a technology that bonds two or more different materials together through a certain medium (such as glue) to form a new material with comprehensive properties. In the production of paper flat bread bags, the composite process is mainly used to improve the moisture resistance, strength and barrier properties of the packaging bags. By rationally selecting composite materials and optimizing the production process, the overall performance of the packaging bag can be significantly improved to meet the safety, hygiene and freshness requirements of food packaging.
Barrier properties refer to the ability of packaging materials to block specific substances (such as oxygen, moisture, aroma, etc.). For food packaging, the quality of barrier properties is directly related to the shelf life, taste and nutritional value of food. As a type of food packaging, the barrier properties of paper flat bread bags are mainly achieved in the following two ways:
Add barrier film material:
According to the specific requirements of food packaging materials, film materials with specific barrier functions can be selected as the composite layer. For example, for foods that need to avoid contact with oxygen (such as fatty foods, nuts, etc.), film materials with oxygen-blocking functions can be added, such as polyvinyl alcohol (PVOH) film or ethylene-vinyl alcohol copolymer (EVOH) film. These film materials have extremely low oxygen transmission rates and can effectively prevent food from oxidative deterioration.
Optimize composite structures:
In addition to selecting appropriate film materials, the barrier properties of composite materials can also be improved by optimizing their structure. For example, multi-layer co-extrusion composite technology is used to combine film materials with different properties in a certain order and thickness to form a composite material with a multi-layered structure. The composite material can adjust the properties of each layer as needed to achieve the best barrier effect.
Although the composite process has significant advantages in optimizing the barrier properties of paper flat bread bags, it also faces some technical challenges during actual operation. Here are some of the main challenges and their solutions:
Adhesion issues:
The difference in adhesion between different materials is an important issue in the composite process. If the bonding is poor, it will cause the composite layer to fall off or generate bubbles, thus affecting the barrier properties and overall performance of the packaging bag. In order to solve this problem, it is necessary to select the appropriate adhesive and bonding process to ensure a strong bond between the composite layers.
Material stability:
The composite material needs to have good stability to ensure that its performance will not change due to environmental changes (such as temperature, humidity, etc.) during long-term use. In order to improve the stability of the material, the raw materials can be pre-treated before compounding, such as surface activation treatment, drying treatment, etc. In addition, composite materials and adhesives with excellent stability can be selected.
Cost control:
The application of composite technology will increase production costs, so it is necessary to reduce costs as much as possible while ensuring performance. In order to achieve this goal, costs can be reduced by optimizing production processes, improving production efficiency, and selecting cost-effective raw materials and adhesives.
As consumers' requirements for food safety and quality continue to increase, optimization of the barrier properties of paper flat bread bags will become an important direction for future development. The following are some possible application prospects and development trends:
Personalized customization:
As consumers' demand for personalized food packaging increases, the barrier properties optimization of paper flat bread bags will also pay more attention to personalized customization. By selecting different composite materials and optimizing the production process, packaging bags with specific barrier properties can be customized according to the characteristics of the food and consumer needs.
Environmental protection and sustainability:
Environmental protection and sustainability are important trends in future food packaging development. As a type of environmentally friendly packaging, the composite process of paper flat bread bags should also focus on environmental protection and sustainability. For example, degradable composite materials and adhesives can be selected to reduce environmental impact.
Intelligence and informatization:
With the development of the Internet of Things and smart technology, paper flat bread bags can also be intelligent and informatized. For example, smart labels or sensors can be added to packaging bags to monitor the preservation status and quality changes of food in real time. The application of these technologies will further enhance the added value and market competitiveness of paper flat bread bags.